35-55HV Zinc Wire Cut Pills With Chemical Composition Zn ≥99.9% Fe ≤0.04% Al≤0.03% Cu≤0.01% Co≤0.02%
Zinc shot, a widely manufactured and utilized metal product, primarily consists of pure zinc or zinc alloys. Here are further details highlighting the unique properties and applications of zinc pellets:
Customizable physical characteristics: Zinc pellets are commonly spherical in shape and can be tailored to specific sizes based on requirements. Their excellent plasticity and flowability enable them to fill gaps effortlessly and form metal parts with exceptional precision, contributing to the production of intricate and customized components.
Effective anti-corrosion properties: Zinc shot exhibits remarkable anti-corrosion abilities. When applied to metal surfaces, they create a protective zinc layer, effectively shielding the underlying metal from oxygen and water. This protective layer acts as a barrier, significantly reducing the risk of corrosion and oxidation, thereby prolonging the lifespan of the metal.
Wide-ranging application fields: Zinc pellets find extensive use across numerous industries. In metal processing, zinc shot is commonly employed to eliminate oxide layers, scratches, and welding slag from metal surfaces, resulting in smoother and more uniform finishes. Zinc pellets also play vital roles in various sectors, including automotive manufacturing, aerospace, electronics production, and precision machining, where they contribute to the production of high-quality components and ensure optimal performance.
Refined manufacturing process: The production of zinc wire-cut pellets involves precise manufacturing steps such as drawing, cutting, and rounding. These meticulous processes ensure that zinc wire is transformed into pellets of the desired shape and size, ensuring consistent performance and versatility in diverse applications.
Additional diverse applications: In addition to their prominent role in metal processing, zinc pellets possess versatility and adaptability in various fields. They can serve as catalysts for chemical reactions, facilitating numerous industrial processes. Moreover, zinc pellets can be utilized as anode materials in electroplating processes, contributing to the deposition of metallic coatings on surfaces, enhancing durability, and providing aesthetic appeal.
○ Homogeneous composition, precise particle size, optimal hardness, and extended durability: Zinc pellets undergo meticulous manufacturing processes to ensure a homogeneous composition, precise particle size, optimal hardness, and extended durability.
○ Comparable density to steel, reduced hardness: Zinc pellets possess a density similar to steel but exhibit lower hardness. This unique characteristic allows them to effectively remove larger burrs without causing abrasion on the product surface. Furthermore, they form a protective layer on metal surfaces, offering corrosion resistance and preventing rust formation.
○ Enhanced safety: Zinc pellet dust exhibits an exceptionally low ignition point, providing enhanced safety compared to aluminum abrasives. This reduced risk of ignition lowers the potential for fires during the use of zinc pellets, ensuring a safer working environment.
○ Brightening effect: Zinc pellets deliver a significant brightening effect on workpiece surfaces. When utilized in metal processing and surface treatments, zinc pellets enhance the appearance of workpieces, resulting in brighter, cleaner surfaces that improve the overall quality and aesthetic appeal of the products. This effect enhances the visual appeal and value of the finished products.
Zinc shot technical parameters | |
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Name | Zinc Shot |
Feature | Uniform Composition, Pure Particle Size, Moderate Hardness, Long Service Life |
Hardness | 35-55HV |
Density | 8.4g/cm3 |
Size | 0.4-2.5mm |
Bulk Density | 4.1g/cm3 |
Production Process | Refined By Drawing, Cutting, Rounding And Other Processes |
Application | Mainly Used For Deburring And Cleaning Various Aluminum Alloy And Zinc Die-casting Products |
Chemical Composition | Zn ≥99.9%, Fe ≤ 0.04%, Al≤0.03%, Cu≤0.01%, Co≤0.02% |
Tensile Strength | 90-120Mpa |
Aluminum alloy products: During the manufacturing process of aluminum alloy products, the occurrence of burrs can have a detrimental impact on their appearance and quality. Zinc pellets are extensively employed in the surface treatment of aluminum alloy products. Through projection or rubbing, these pellets effectively remove burrs and cleanse the surface, resulting in a significantly smoother and more polished appearance.
Zinc die-castings: Zinc die-castings often exhibit burrs and incomplete surfaces during production. To address these issues, zinc pellets are utilized to remove the burrs, leading to a smoother surface texture and improved quality and appearance of the die-cast products.
Cleaning applications: Zinc pellets play a pivotal role in various cleaning processes. They are employed to clean metal surfaces, effectively eliminating dirt, grease, and oxide layers. By restoring the brightness and cleanliness of the metal surface, zinc pellets contribute significantly to the maintenance, repair, and optimization of metal products, equipment, and manufacturing processes.
Surface treatments: Zinc pellets find wide usage in metal surface treatment processes. Through their projection onto metal surfaces, zinc pellets improve the overall roughness, enhancing adhesion and providing a superior foundation for subsequent coating, electroplating, or spray painting applications. This results in enhanced durability, improved aesthetics, and increased resistance to environmental factors.
Rust removal and corrosion protection: Zinc pellets serve as effective solutions for removing oxidation layers, rust, and contaminants from metal surfaces. By eliminating corrosive substances, they restore the metal surface to a more pristine state. Additionally, zinc pellets form a protective layer, offering enhanced corrosion resistance and ensuring the longevity of the metal product.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
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