Deburring And Cleaning Zinc Shot With And 99.9% Zn For Aluminum Alloy And Zinc Die-Casting Products
Zinc shot is a highly versatile metal product that undergoes extensive manufacturing and finds widespread utilization, typically crafted from pure zinc or zinc alloys.
Physical attributes: Zinc pellets commonly adopt a spherical shape, with the flexibility to customize their size according to specific requirements. They possess excellent plasticity and flowability, allowing for easy gap filling and the formation of metal parts with precise shapes.
Superb anti-corrosion properties: Zinc shot exhibits exceptional anti-corrosion capabilities. It can form a protective zinc layer on metal surfaces, effectively shielding them from direct contact with oxygen and water. This protective layer significantly reduces the occurrence of metal corrosion and oxidation, enhancing the longevity and durability of the materials.
Extensive application fields: Zinc pellets find extensive usage across multiple industries. In metal processing, they are commonly employed to remove oxide layers, scratches, and welding slag from metal surfaces, resulting in smoother and more uniform finishes. Their versatile applications extend to automotive manufacturing, aerospace, electronics production, and precision machining, where they play crucial roles.
Refined manufacturing process: The manufacturing process of zinc wire-cut pellets involves various steps, including drawing, cutting, and rounding. Through these meticulous processes, zinc wire is refined into the desired shape and size, ensuring optimal performance and versatility.
Diverse range of applications: Apart from their significant role in metal processing, zinc pellets offer additional applications. They can act as catalysts to initiate chemical reactions or be utilized as anode materials in electroplating processes, highlighting their versatility and adaptability.
○ Homogeneous composition, precise particle size, optimal hardness, and extended durability: Zinc pellets undergo meticulous manufacturing processes to ensure a homogeneous composition, precise particle size, optimal hardness, and extended durability.
○ Comparable density to steel, reduced hardness: Zinc pellets possess a density similar to steel but with lower hardness. This unique characteristic allows them to effectively remove larger burrs without causing abrasion on the product surface. Furthermore, they form a protective layer on metal surfaces, offering corrosion resistance and preventing rust formation.
○ Enhanced safety: Zinc pellet dust exhibits an exceptionally low ignition point, providing enhanced safety compared to aluminum abrasives. This reduced risk of ignition lowers the potential for fires during the use of zinc pellets, ensuring a safer working environment.
○ Brightening effect: Zinc pellets deliver a significant brightening effect on workpiece surfaces. When utilized in metal processing and surface treatments, zinc pellets enhance the appearance of workpieces, resulting in brighter, cleaner surfaces that improve the overall quality and aesthetic appeal of the products. This effect enhances the visual appeal and value of the finished products.
Technical Parameters | Specifications |
---|---|
Hardness | 35-55HV |
Feature | Uniform Composition, Pure Particle Size, Moderate Hardness, Long Service Life |
Chemical Composition | Zn ≥99.9%, Fe ≤ 0.04%, Al ≤ 0.03%, Cu ≤ 0.01%, Co ≤ 0.02% |
Tensile Strength | 90-120Mpa |
Bulk Density | 4.1g/cm3 |
Density | 8.4g/cm3 |
Owen's Lifespan | 6000 times |
Production Process | Refined by Drawing, Cutting, Rounding and Other Processes |
Application | Mainly used for Deburring and Cleaning various Aluminum Alloy and Zinc Die-casting products |
Size | 0.4-2.5mm |
Key Words | Zinc wire cut pills, Rounded zinc wire cut pills, Zinc wire cut pills |
Aluminum alloy products: During the manufacturing process of aluminum alloy products, the presence of burrs can significantly impact their appearance and overall quality. Zinc pellets are extensively employed in the surface treatment of aluminum alloy products. These pellets are projected or rubbed onto the product surface, effectively eliminating burrs and cleansing the surface, resulting in a remarkably smoother and more polished appearance.
Zinc die-castings: Zinc die-castings often exhibit burrs and incomplete surfaces during production. To address this issue, zinc pellets are utilized to remove these imperfections, resulting in a smoother surface texture and significantly enhancing the quality and visual appeal of the die-cast products.
Cleaning applications: Zinc pellets play a pivotal role in various cleaning processes. They are employed to clean metal surfaces, effectively eliminating dirt, grease, and oxide layers. By restoring the brightness and cleanliness of the metal surface, zinc pellets contribute significantly to the maintenance, repair, and optimization of metal products, equipment, and manufacturing processes.
Surface treatments: Zinc pellets find widespread usage in metal surface treatment procedures. By projecting zinc pellets onto the metal surface, the overall roughness can be improved, enhancing adhesion and providing a superior foundation for subsequent coating, electroplating, or spray painting processes. This results in enhanced durability, improved aesthetics, and increased resistance to environmental factors.
Rust removal and corrosion protection: Zinc pellets serve as an effective solution for removing oxidation layers, rust, and contaminants from metal surfaces. Through their application, they successfully eliminate corrosive substances and restore the metal surface to a more pristine state. Additionally, zinc pellets form a protective layer, offering enhanced corrosion resistance and ensuring the longevity of the metal product.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
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