Product Description:
Grinding pellets, also known as high manganese steel pellets, are forged products made from high-manganese steel wire. They undergo a specific manufacturing process where the steel wire is cut into cylinders at high speed and then rounded with lead angles. These pellets are characterized by their absence of voids, cracks, and breakage.
Throughout their service life cycle, the shape of grinding pellets gradually reduces in size, with particles as small as 3/10 of the original size. At the end of their life cycle, they are removed from the shot blasting machine using a dust extraction system or separation equipment.
Grinding shot, as a new type of steel wire shot, involves cutting the steel wire into cylinders of uniform length and diameter. These cylinders are then ground to remove edges and corners, transforming them into spherical ball bodies. This unique manufacturing technique combines the advantages of both cast steel shot and steel wire cut shot.
Grinding pellets offer several advantages. They provide even polishing without causing damage to the workpiece. Additionally, they exhibit high wear resistance and are not easily prone to breakage. These properties contribute to their long service life even after repeated polishing.
Currently, grinding steel shot is the leading metal abrasive material used for finishing automobile and motorcycle accessories. Its superior characteristics make it the preferred choice in achieving high-quality surface finishes in these industries.
Features:
a. Low carbon steel shot exhibits a bainite structure, which is a result of isothermal transformation. This structure provides excellent impact resistance and ensures stable performance during usage.
b. The production of low carbon steel shot involves the use of high-quality, low-carbon, low-residue, low-phosphorus, and sulfur new scrap steel. Heat treatment is intentionally omitted to maintain the hardness of the steel shot.
c. Due to its unique organizational structure, low carbon steel shot possesses high toughness and is less prone to breakage. It can withstand approximately 3,600 cycles of repetitive usage, resulting in a consumption reduction of over 20% compared to high-quality, high carbon steel shot.
d. The spherical shape of low carbon steel shot maintains smooth contact with equipment and steel plates. In contrast, high carbon steel shots tend to break and produce angular fragments, leading to increased wear on shot blasting heads and linings. This reduces shot blasting machine efficiency and necessitates longer maintenance and downtime. The maintenance costs associated with low carbon steel shot-induced equipment wear are at least 15% lower than those caused by high carbon steel shot.
e. As low carbon steel shot gradually wears away layer by layer, it generates significantly less dust compared to other materials. This results in a minimum 20% reduction in dust emissions, contributing to improved air quality and a cleaner working environment.
Technical Parameters:
| Technical Parameters |
Values |
| Name |
Grinding Pills |
| Size |
0.2mm-3.0mm |
| Hardness Deviation |
-3.0-3.0HRC |
| Production Process |
Refined By Drawing, Cutting, Strengthening And Other Processes |
| Features |
Strong Impact Resistance And Stable Performance |
| Chemical Composition |
C 0.06-0.12%
Si 0.12-0.3%
Mn0.25-0.5%
S 0.045%
P 0.05% |
| Application |
Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Hardness |
HRC 36-52 |
Applications:
Customized Applications: Grinding pellets can be tailored for specific applications within the mentioned industries. This includes developing specialized formulations for different metal types, allowing for optimized performance and enhanced surface finishes.
Advanced Surface Analysis: Grinding pellets can be used in conjunction with advanced surface analysis techniques, such as profilometers or 3D optical scanners, to precisely measure and analyze surface roughness, waviness, and other surface characteristics. This enables tighter quality control and ensures adherence to strict industry standards.
Automation and Robotics Integration: Grinding pellets can be integrated into automated and robotic systems, enhancing efficiency and precision in the metal processing, automobile, aerospace, and electronics industries. This integration enables consistent and repeatable surface treatments, reducing human error and increasing productivity.
Eco-Friendly Abrasive Options: Grinding pellets can be developed with eco-friendly materials, such as recycled steel or environmentally friendly abrasives, to align with sustainable practices. These options reduce environmental impact without compromising performance.
Surface Coating Compatibility: Grinding pellets can be engineered to be compatible with various surface coatings, such as paints, primers, or protective coatings used in the automotive and aerospace industries. This ensures optimal adhesion and improves the overall durability and longevity of the coated surfaces.
Packing :
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
FAQ:
- Q: What is the brand name of this product?
A: The brand name of this product is longkuang.
- Q: What is the model number of this product?
A: The model number of this product is 0.2mm-3.0mm.
- Q: Where is this product made?
A: This product is made in China.
- Q: Is this product certified?
A: Yes, this product is certified with GB/T19001-2016/ISO9001:2015.
- Q: What is the minimum order quantity for this product?
A: The minimum order quantity for this product is 1000kg.
- Q: Is the price of this product negotiable?
A: Yes, the price of this product is negotiable.
- Q: What kind of packaging is used for this product?
A: This product is packaged in ton bags, wooden boxes, wooden pallets, or barrels.
- Q: How long does it take for this product to be delivered?
A: The delivery time is determined based on the tonnage and specification model.
- Q: What are the payment terms for this product?
A: The payment terms for this product are T/T or L/C.
- Q: What is the supply ability for this product?
A: The supply ability for this product is 50000 tons per year.
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