Rounded Low Carbon Steel Grinding Pills HRC 36-52 Shot Blast Media For Springs

Product Description:

Grinding Pills are a revolutionary product designed to provide excellent performance and durability for various components in the automotive and industrial fields. With a hardness of HRC 36-52, these pills are made from mild steel shot that is specially processed to ensure high quality and precision.

• Hardness: HRC 36-52
• Application: Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields
• Features: Strong Impact Resistance And Stable Performance
• Hardness Deviation: -3.0-3.0HRC

Our Grinding Pills are made from rounded low carbon steel wire shot cutting, providing a smooth and precise finish for your components. They are also suitable for shot peening, a process that helps improve the fatigue life of metal parts by introducing compressive residual stresses on the surface. This makes our pills an ideal choice for components subject to alternating torque in the automotive industry, as well as other industrial fields.

With a durable and high hardness construction, our pills offer strong impact resistance and stable performance, ensuring longevity and reliability for your components. You can trust our Grinding Pills to deliver consistent and exceptional results every time.

In summary, Grinding Pills are the perfect solution for all your grinding needs. With their high quality mild steel shot and exceptional performance, these pills are a must-have for any automotive or industrial application. Trust our Grinding Pills to provide the precision and durability you need for your components. Order now and experience the difference for yourself!

Features:

a. Enhanced Impact Resistance and Stability: Low carbon steel shot possesses a bainite structure formed through isothermal transformation. This unique structure provides exceptional impact resistance, ensuring stable performance even in high-stress applications.

b. Non-Heat Treated High-Quality Composition: Low carbon steel shot is exclusively made from high-quality, low-carbon, low-residue, low-phosphorus, and low-sulfur new scrap steel without undergoing heat treatment. This manufacturing process guarantees the hardness of the steel shot, ensuring consistent performance.

c. High Toughness and Extended Service Life: The organizational structure of low carbon steel shot contributes to its exceptional toughness, making it highly resistant to breakage. It can withstand approximately 3,600 repeated cycles, reducing consumption by over 20% compared to high-quality high carbon steel shot.

d. Round Shape for Smooth Contact and Reduced Wear: Low carbon steel shots maintain a round shape throughout their lifespan, resulting in smooth contact between the equipment and the steel plate. In contrast, high carbon steel shots are prone to breakage, producing angular steel shots that increase the wear on shot blasting heads and linings. This wear and decreased efficiency can lead to prolonged maintenance times and downtime. The maintenance cost associated with the wear and tear of low carbon steel shot on equipment is at least 15% lower than that of high carbon steel shot.

e. Minimal Dust Generation and Emission: Low carbon steel shot gradually reduces in size layer by layer, significantly reducing dust generation during the shot blasting process. This reduction in dust leads to a decrease in dust emission of at least 20%, promoting a cleaner and healthier working environment.

f. Consistent Performance and Quality: Low carbon steel shot consistently maintains its properties and quality throughout its service life. Its bainite structure ensures reliable impact resistance and stable performance, resulting in consistent and high-quality surface treatment outcomes.

Technical Parameters:

Applications:

Metal Processing Excellence: Grinding pellets are widely used in the metal processing industry to remove oxide layers, scratches, welding slag, and other surface imperfections on metal surfaces. Their primary purpose is to make the metal surface smoother and more uniform. These versatile pellets can be used for grinding and polishing various metal products, including castings, forgings, steel, aluminum, stainless steel, and more.

Automotive Precision: The automobile industry extensively utilizes grinding pellets for manufacturing and repair purposes. They are particularly valuable in the surface treatment of automotive parts such as engine components, body parts, wheels, and more. By using grinding pellets, manufacturers aim to improve the surface quality and smoothness of these parts, enhancing their overall performance and visual appeal.

Aerospace Excellence: Grinding pellets play a crucial role in the aerospace industry, specifically for grinding and polishing aerospace engine parts, aircraft structural components, and more. These pellets are instrumental in ensuring that the surface quality of these critical parts meets the high demanding standards of the aerospace industry.

Electronics Industry Precision: Grinding pellets find wide application in the electronics industry for the surface treatment of electronic components and semiconductor devices. By removing welding slag, oxide layers, and other contaminants, grinding pellets significantly improve the component's surface finish and electrical performance. This is crucial in ensuring the reliability and functionality of electronic devices.

Precision Machining Expertise: Grinding pellets are widely embraced in precision machining, catering to the grinding and polishing needs of optical components, watches, jewelry, and other precision parts. Their usage in this field allows for the attainment of high-precision and high-finish surfaces, meeting the stringent requirements of precision machining processes.