Strong Impact Resistance And Stable Performance Rounded Low Carbon Steel Wire Shot Cutting
Product Description:
Grinding pellets, also known as high manganese steel pellets, are forged products. They are created by cutting high-manganese steel wire into cylinders at high speed and then rounding them with lead angles. These pellets exhibit no voids, cracks, or breakage. Throughout their service life cycle, they gradually decrease in size until they reach 3/10 of the original particles, at which point they are removed by the dust extraction system or separation equipment of the shot blasting machine.
Grinding shot, on the other hand, is a novel type of steel wire shot. It involves cutting the steel wire into cylindrical shapes with consistent length and diameter, and then grinding them to remove edges and corners, resulting in spherical ball bodies. This product combines the advantages of both cast steel shot and steel wire cut shot. It offers the following benefits: uniform polishing, no damage to the workpiece, high resistance to breakage, excellent wear resistance, and a long service life even after repeated polishing. Grinding steel shot is presently the mainstream metal abrasive material for finishing automobile and motorcycle accessories.
Features:
a. Low carbon steel shot is characterized by its bainite structure, which is achieved through isothermal transformation. This bainite structure provides exceptional impact resistance and ensures stable performance, setting it apart from other types of steel shot.
b. The production of low-carbon steel shot involves using high-quality, low-carbon, low-residue, low-phosphorus, and low-sulfur new scrap steel. It does not undergo heat treatment, which helps maintain the hardness of the steel shot at the desired level. This distinguishes it from steel shot that requires heat treatment for hardness adjustment.
c. The organizational structure of low carbon steel shot contributes to its high toughness, making it less prone to breakage. It can withstand approximately 3,600 repeated cycles, resulting in over 20% reduction in consumption compared to high-quality high carbon steel shot. This advantage in durability sets it apart from high carbon steel shot.
d. Low carbon steel shots retain their round shape, ensuring smooth contact between the shot blasting equipment and the steel plate being treated. In contrast, high carbon steel shots are more prone to breakage and can produce angular steel shots. This angular shape increases wear on the shot blasting head and lining, reducing the efficiency and service life of the shot blasting machine. The maintenance cost resulting from equipment wear caused by low carbon steel shot is at least 15% lower than that caused by high carbon steel shot. This significant reduction in maintenance costs distinguishes low carbon steel shot as a more cost-effective option.
Technical Parameters:
| Technical Parameters |
Value |
| Size |
0.2mm-3.0mm |
| Hardness |
HRC 36-52 |
| Hardness Deviation |
-3.0-3.0HRC |
| Application |
Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Production Process |
Refined By Drawing, Cutting, Strengthening And Other Processes |
| Name |
Grinding Pills |
| Chemical Composition |
C 0.06-0.12%, Si 0.12-0.3%, Mn 0.25-0.5%, S 0.045%, P 0.05% |
| Features |
Strong Impact Resistance And Stable Performance, Mild Steel Shot, Rounded Low Carbon Steel Wire Shot Cutting |
Applications:
Metal Processing: Grinding pellets are commonly employed in the metal processing industry to eliminate oxide layers, scratches, welding slag, and other irregularities on metal surfaces, resulting in smoother and more uniform surfaces. They find applications in grinding and polishing castings, forgings, steel, aluminum, stainless steel, and other metal products.
Automotive Industry: Grinding pellets have extensive usage in automobile manufacturing and repair. They are utilized for surface treatment of automotive parts, including engine components, body parts, wheels, etc. Their purpose is to enhance surface quality and smoothness through grinding and polishing.
Aerospace: Grinding pellets play a crucial role in the aerospace industry. They are used for grinding and polishing aerospace engine parts, aircraft structural components, etc., ensuring that their surface quality meets the demanding standards set by the industry.
Electronics Industry: Grinding pellets are utilized in the electronics industry for surface treatment of electronic components and semiconductor devices. They effectively remove welding slag, oxide layers, and other contaminants, thereby improving component surface finish and electrical performance.
Precision Machining: Grinding pellets find extensive use in precision machining, such as grinding and polishing optical components, watches, jewelry, etc. Their purpose is to achieve high precision and superior surface finish.
Packing :
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
FAQ:
- Q: What is the brand name of this product?
- A: The brand name of this product is longkuang.
- Q: What is the model number of this product?
- A: The model number of this product is 0.2mm-3.0mm.
- Q: Where is this product manufactured?
- A: This product is manufactured in China.
- Q: What certifications does this product have?
- A: This product is certified by GB/T19001-2016/ISO9001:2015.
- Q: What is the minimum order quantity for this product?
- A: The minimum order quantity for this product is 1000kg.
- Q: Is the price of this product negotiable?
- A: Yes, the price of this product is negotiable.
- Q: How is this product packaged?
- A: This product is packaged in ton bags, wooden boxes, wooden pallets, or barrels.
- Q: How long does it take to deliver this product?
- A: The delivery time is determined based on the tonnage and specification model.
- Q: What are the payment terms for this product?
- A: The payment terms for this product are T/T and L/C.
- Q: What is the supply ability of this product?
- A: The supply ability of this product is 50000 tons per year.
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