Strengthened Rounded Low Carbon Steel Wire Shot Cutting For Strengthening Process
Product Description:
As the name suggests, grinding pellets are forged products, also known as high manganese steel pellets. They are cut into cylinders using high-manganese steel wire at high speed, and then rounded with lead angles. They have no voids, no cracks, and no breakage. Its consumable shape From large to small until the particles are as small as 3/10 of the original particles, they are removed by the dust extraction system or separation equipment of the shot blasting machine to complete its entire service life cycle. Grinding shot is a new type of steel wire shot, which is to cut the steel wire into a cylinder with the same length and diameter and then grind it to remove its edges and corners to make it into a spherical ball body. Such a product has the advantages of both cast steel shot and steel wire cut shot: it can be polished evenly, does not damage the workpiece, is not easy to break, has high wear resistance and has a long service life after repeated polishing. Grinding steel shot is currently the mainstream metal abrasive material for finishing automobile and motorcycle accessories.
Features:
a. Enhanced Impact Resistance and Stability: Low carbon steel shot possesses a bainite structure formed through isothermal transformation. This unique structure provides exceptional impact resistance, ensuring stable performance even in high-stress applications.
b. Non-Heat Treated High-Quality Composition: Low carbon steel shot is exclusively made from high-quality, low-carbon, low-residue, low-phosphorus, and low-sulfur new scrap steel without undergoing heat treatment. This manufacturing process guarantees the hardness of the steel shot, ensuring consistent performance.
c. High Toughness and Extended Service Life: The organizational structure of low carbon steel shot contributes to its exceptional toughness, making it highly resistant to breakage. It can withstand approximately 3,600 repeated cycles, reducing consumption by over 20% compared to high-quality high carbon steel shot.
d. Round Shape for Smooth Contact and Reduced Wear: Low carbon steel shots maintain a round shape throughout their lifespan, resulting in smooth contact between the equipment and the steel plate. In contrast, high carbon steel shots are prone to breakage, producing angular steel shots that increase the wear on shot blasting heads and linings. This wear and decreased efficiency can lead to prolonged maintenance times and downtime. The maintenance cost associated with the wear and tear of low carbon steel shot on equipment is at least 15% lower than that of high carbon steel shot.
e. Minimal Dust Generation and Emission: Low carbon steel shot gradually reduces in size layer by layer, significantly reducing dust generation during the shot blasting process. This reduction in dust leads to a decrease in dust emission of at least 20%, promoting a cleaner and healthier working environment.
Technical Parameters:
| Features |
Strong Impact Resistance And Stable Performance |
| Application |
Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Size |
0.2mm-3.0mm |
| Production Process |
Refined By Drawing, Cutting, Strengthening And Other Processes |
| Name |
Grinding Pills |
| Hardness |
HRC 36-52 |
| Chemical Composition |
C 0.06-0.12%, Si 0.12-0.3%, Mn 0.25-0.5%, S 0.045%, P 0.05% |
| Hardness Deviation |
-3.0-3.0HRC |
| Key Features |
Stainless steel pills |
| Production Process |
Rounded low carbon steel wire shot cutting, Stainless steel pills |
| Size |
0.2mm-3.0mm |
| Application |
Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
| Hardness |
HRC 36-52 |
Applications:
Metal Processing Excellence: Grinding pellets are widely used in the metal processing industry to achieve a smoother and more uniform metal surface. They effectively remove oxide layers, scratches, welding slag, and other surface imperfections. These versatile pellets find application in grinding and polishing various metal products, including castings, forgings, steel, aluminum, stainless steel, and more.
Automotive Precision: The automobile industry extensively utilizes grinding pellets for manufacturing and repair purposes. They are particularly valuable in the surface treatment of automotive parts such as engine components, body parts, wheels, and more. By using grinding pellets, manufacturers aim to improve the surface quality and smoothness of these parts, enhancing their overall performance and visual appeal.
Aerospace Excellence: Grinding pellets play a crucial role in the aerospace industry, specifically for grinding and polishing aerospace engine parts, aircraft structural components, and more. These pellets are instrumental in ensuring that the surface quality of these critical parts meets the high demanding standards of the aerospace industry.
Electronics Industry Precision: Grinding pellets find wide application in the electronics industry for the surface treatment of electronic components and semiconductor devices. By removing welding slag, oxide layers, and other contaminants, grinding pellets significantly improve the component's surface finish and electrical performance. This is crucial in ensuring the reliability and functionality of electronic devices.
Precision Machining Expertise: Grinding pellets are widely embraced in precision machining, catering to the grinding and polishing needs of optical components, watches, jewelry, and other precision parts. Their usage in this field allows for the attainment of high-precision and high-finish surfaces, meeting the stringent requirements of precision machining processes.
Packing and Shipping:
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
FAQ:
- Q: What is the brand name of this product?
A: The brand name of this product is longkuang.
- Q: What is the model number of this product?
A: The model number of this product is 0.2mm-3.0mm.
- Q: Where is this product made?
A: This product is made in China.
- Q: What certifications does this product have?
A: This product is certified by GB/T19001-2016/ISO9001:2015.
- Q: What is the minimum order quantity for this product?
A: The minimum order quantity for this product is 1000kg.
- Q: Is the price negotiable for this product?
A: Yes, the price for this product is negotiable.
- Q: What types of packaging options are available for this product?
A: This product can be packaged in ton bags, wooden boxes, wooden pallets, or barrels.
- Q: How long does it take to deliver this product?
A: The delivery time for this product will vary depending on the tonnage and specification model.
- Q: What are the accepted payment terms for this product?
A: We accept payments through T/T and L/C.
- Q: What is the supply ability for this product?
A: The supply ability for this product is 50000 tons per year.
Your message must be between 20-3,000 characters!
