Connecting Rods Application Stainless Steel Pills With Hardness Deviation -3.0-3.0HRC
a. Superior Impact Resistance and Stability: Low carbon steel shot possesses a bainite structure formed through isothermal transformation. This structure provides exceptional impact resistance and ensures stable performance even under demanding conditions.
b. High-Quality Composition: Low-carbon steel shot is manufactured using high-quality, low-carbon, low-residue, low-phosphorus, and low-sulfur new scrap steel. It does not undergo heat treatment, ensuring that the steel shot maintains its desired hardness.
c. Enhanced Toughness and Extended Service Life: The organizational structure of low carbon steel shot contributes to its high toughness and resistance to breakage. It can withstand approximately 3,600 repeated cycles, reducing consumption by over 20% compared to high-quality high carbon steel shot.
d. Maintenance and Efficiency Benefits: Low carbon steel shot maintains its round shape, resulting in smooth contact between the equipment and steel plates. High carbon steel shot, on the other hand, is prone to breakage and produces angular steel shots, leading to increased wear on the shot blasting head and lining and reduced efficiency of the shot blasting machine. This results in longer maintenance times and downtime. Using low carbon steel shot reduces equipment wear and tear, with maintenance costs being at least 15% lower than those associated with high carbon steel shot.
e. Reduced Dust Generation and Emission: Low carbon steel shot undergoes gradual size reduction layer by layer, significantly reducing dust generation during the shot blasting process. This reduction in dust leads to a decrease in dust emission of at least 20%.
Property | Value |
---|---|
Chemical Composition | C 0.06-0.12% Si 0.12-0.3% Mn0.25-0.5% S 0.045% P 0.05% |
Size | 0.2mm-3.0mm |
Name | Grinding Pills |
Features | Strong Impact Resistance Stable Performance |
Production Process | Refined By Drawing, Cutting, Strengthening And Other Processes |
Hardness Deviation | -3.0-3.0HRC |
Application | Springs, Connecting Rods, Crankshafts, Gears, Rocker Arms, Camshafts And Other Components Subject To Alternating Torque In The Automotive Industry, As Well As Other Industrial Fields |
Hardness | HRC 36-52 |
Mild Steel Shot | Yes |
Stainless Steel Pills | Yes |
Metal Processing Excellence: Grinding pellets excel in the metal processing industry, where they are utilized to remove oxide layers, scratches, welding slag, and other surface irregularities from metal surfaces. Their primary function is to make the metal surface smoother and more uniform, enhancing the overall quality and appearance. They find application in grinding and polishing a wide range of metal products, including castings, forgings, steel, aluminum, and stainless steel.
Automotive Precision: Grinding pellets have extensive usage in the automotive industry, particularly in manufacturing and repair processes. They play a crucial role in surface treatment for various automotive parts, such as engine components, body parts, and wheels. By employing grinding pellets, the surface quality and smoothness of these parts are significantly improved, ensuring optimal performance and aesthetics.
Aerospace Excellence: The aerospace industry relies on grinding pellets to achieve stringent surface quality standards. These pellets are essential for grinding and polishing critical aerospace components, including engine parts and aircraft structural elements. By utilizing grinding pellets, aerospace manufacturers can attain the required surface quality, ensuring the reliability and safety of their products.
Electronics Precision: Grinding pellets find application in the electronics industry for surface treatment of electronic components and semiconductor devices. They effectively remove welding slag, oxide layers, and other contaminants from the surfaces, resulting in improved component surface finish and enhanced electrical performance. The precision offered by grinding pellets is particularly vital in this industry, where small-scale and intricate components are prevalent.
Precision Machining Expertise: Grinding pellets are widely employed in precision machining fields that require high accuracy and surface finish. They serve as valuable tools for grinding and polishing optical components, watches, jewelry, and other precision parts. By utilizing grinding pellets, manufacturers can achieve high-precision surfaces with exceptional smoothness, meeting the exacting standards of precision machining.
Inner packaging: 25kg/bag with inner film bag.
Outer packaging: nylon woven bag, kraft paper bag, carton.
Whole ton packaging: pallet or ton bag.
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